Processing & Forming

No matter what your application requires: wear resistance, chemical resistance, lubricity, conductivity, or all of these and more, we will work with you to develop the ideal solution.

Processing & Forming

Injection Molded Tubes

Polymics,® Ltd. offers “two-shot” injection molding, insert and overmolding, and other injection molding processes in order to provide the best solution in the shortest amount of time by eliminating the need for any final annealing or machining processes.

Injection molded tubes can be made up to OD 15.0″ in 0.25″ increments with wall thicknesses up to 0.75.” Tubes are available in 6.0″ lengths.

Click here for a printable version of our IM mold list.

Standard Injection Molded Tube Materials

Please note that while the materials shown below are the standard commercial materials offered by Polymics, Ltd., Polymics has the experience and capability to compound custom shapes from a wider range of thermoplastic resins and fillers. Please contact us with any questions or inquiries you may have for materials not shown here.

Polymer Processing and Forming

PEEK

Unfilled, 30% Glass Fiber, 30% Carbon Fiber, Wear Package, and 15% PTFE-Filled Polyetheretherketone

Polymer Processing and Forming

PPS

Unfilled and 40% Glass Fiber Polyphenylene Sulfide

Polymer Processing and Forming

Fabricated Parts

Polymics,® Ltd. is able to combine machining processes to give you a complete solution that has been tailored to your application. All of our finished parts are completed to customer requirements and can be made from customer-provided drawings.

If your existing parts are not working, Polymics,® Ltd. is ready to help you upgrade to a better solution by replacing the material or providing you with a better-fitting component.

Compression Molded Shapes

Hot Compression Molded shapes manufactured by Polymics,® Ltd. provide engineers and machinists with the quality and performance required for the most demanding applications. Polymics,® Ltd. is currently Compression Molding Plates, Rods, Tubes, Discs, and Near Net Shapes.

Compression Molding is among the most economical of options because it offers a wide range of near net sizes and produces materials with low minimum order quantities. As a result, users can buy exactly the amount of material needed without having to pay additional charges for tooling or small run set-ups.

Benefits of Compression Molding

Polymer Processing and Forming

Lowest cost to create molds

Polymer Processing and Forming

Minimal waste

Small amount of “throw away” or wasted material (ideal for expensive compounds)
Polymer Processing and Forming

Reduced labor costs

Polymer Processing and Forming

Minimization of final internal stress and warping

Polymer Processing and Forming

Stability & Accuracy

Excellent dimensional stability and manufacturing accuracy

Standard Thermoplastic Sizes/Shapes

Plates

Polymer Processing and Forming

12.0" x 6.0"

Polymer Processing and Forming

Thicknesses from 0.25" to 1.5"

Polymer Processing and Forming

Rods

Polymer Processing and Forming

Diameters from 2.0" to 4.0"

Polymer Processing and Forming

Lengths from 0.25" to 3.0"

Discs

Polymer Processing and Forming

Outer Diameters (OD) from 2.0" to 5.0"

Polymer Processing and Forming

Wall Thicknesses up to 2.0"

Polymer Processing and Forming

Tubes

Polymer Processing and Forming

Outer Diameters (OD) from 3.0" to 5.0" in Lengths of 3.0" with Wall Thicknesses up to 1.75"

Polymer Processing and Forming

Outer Diameter (OD) of 10.25" in Lengths from 0.5" to 1.1" with Wall Thicknesses up to 2.6"

Polymer Processing and Forming

Outer Diameter (OD) of 15.125" in Lengths from 0.5" to 1.0" with a Wall Thickness of 0.5"

Polymer Processing and Forming

Standard Materials

Please note that while the materials shown below are the standard commercial materials offered by Polymics,® Ltd., Polymics,® Ltd. has the experience and capability to compound custom shapes from a wider range of thermoplastic resins and fillers. Please contact us with any questions or inquiries you may have for materials not shown here.

Polyketones (PEEK, PEKK)

Polyimides (PBI, PI, PEI)

Polymer Processing and Forming

Pyramid™ PEEK

Unfilled, Glass-Filled, Carbon-Filled, and Wear Grade Polyethetherketone
Polymer Processing and Forming

Pyramid™ CC PEEK

Highly Reinforced Woven Carbon Fiber Cloth and Highly Reinforced Randomly Oriented, Long Carbon Fiber Polyetheretherketone
Polymer Processing and Forming

Arylmax® PEKK

Unfilled, Glass-Filled, Carbon-Filled, PTFE-Lubricated, and Wear Grade Polyetherketoneketone
Polymer Processing and Forming

Celazole® PBI

Unfilled, Carbon-Filled, Electro-Static Dissipative (ESD), Easy Machinable, and T-Series PEEK/PBI Blends

Click to View our Celazole® PBI U-Series Brochure

Polymer Processing and Forming

Pyramid™ PI

Unfilled and Graphite-Lubricated Polyimide
Polymer Processing and Forming

Ultem® PEI

Unfilled, Glass-Filled, Carbon-Filled, and ESD Polyetherimide

Other Standard Materials (PPS, PPSU, PBT, PSU)

Polymer Processing and Forming

Pyramid™ PPS

Unfilled and Wear Grade Polyphenylene Sulfide
Polymer Processing and Forming

Pyramid™ PPSU

Unfilled and Glass-Filled
Polymer Processing and Forming

Valox® PBT

30% Glass-Fiber Polybutylene Terephthalate
Polymer Processing and Forming

PSU

Unfilled Polysulfone
Celazole® is a registered trademark of PBI Performance Products, Inc.

We Provide Solutions

Regardless of the industry or end-use, we have the expertise to quickly and economically create the ideal polymer for the job.

Polymics, Ltd. #1 Best High Temperature Polymers and Composites

Polymics,® Ltd. is the only polymers company in the world that has the expertise and manufacturing capabilities to take customers from high performance thermoplastic material development to final part molding and assembly. Our in-house polymers engineering staff provides our customers with true one-stop “Problem to Finished Part Solutions” by working on their individual problem from start to finish.

Celazole® is a registered trademark of PBI Performance Products, Inc.

Shale Gas Innovation Award - #1 Best High Temperature Polymers and Composites
Polymics ISO Certificate
Polymics Ltd. #1 Best High Temperature Polymers and Composites

Corporate Headquarters

2215 High Tech Road,
State College, PA 16803

Tel: 814.357.5860
Fax: 814.357.5863

Email: info@polymics.com

Polymics Ltd. #1 Best High Temperature Polymers and Composites

U.S. Sales Office

8902 FM 2920, Suite 200
Spring, TX 77579

Tel: 832.672.7181
Tel: 832.672.7187

Email: info@polymics.com

Polymics Ltd. #1 Best High Temperature Polymers and Composites

Asian Pacific

No.272, Huakang St.
Bade Dist., Taoyuan
Taiwan, 33464

Tel: 886.3.377.0518
Fax: 886.3.367.2115

Email: info@polymics.com

This information and all further technical advice are based Polymics’ present knowledge and experience. However, neither Polymics Ltd nor any of its affiliates makes any warranty, express or implied, including merchantability or fitness for use, or accepts any liability in connection with this information or its use. This information is for use by technically skilled persons at their own discretion and risk and does not relate to the use of this product in combination with any other substance or any other process. This is not a license under any patent or other proprietary right. The use of this product resides on the determination of the customer not Polymics Ltd. The customer must determine suitability of any information or material for any contemplated use, the manner of use and whether any patents are infringed. This information gives typical properties only and is not to be used for specification purposes. Polymics reserves the right to make additions, deletions, or modifications to the information at any time without prior notification.